Product outline

Quantifying of grip force in metalworking Daily management tool to support precision machining

GRIP MASTER is a tool to quantify grip force in metalworking, while measuring and managing a stabilized metalworking process.
Grip force of drill bits or work can be properly managed, preventive maintenance of machine tools, improvement of machining quality are made possible.
Huge line up of sensor probe from φ4 to φ32 are available, besides that various functions such as memory function ensures an easy management of grip force.


Safe and easy inspection with quantified grip force

Grip force of tool holders can be easily checked by simply inserting and gripping the sensor probe by a tool holder.


Did you know that tool holders also have lifespan?

It does not mean that the same grip force is applied always, even if tools are set in a usual way.
Gripping force of tool holders changes over time due to wear and over use. Especially, gripping force of a hydraulic chuck declines over time depending on usage.
Then, if not enough grip force is applied, it may lower machining accuracy and may cause damage on products, lowering productivity a lot.

■By checking the grip force of tool holders, you can…

1)check if enough force is applied to hold bits.

2)detect deterioration of tool holders in advance

■Prevent damage and problems during metalworking process!


A variety of sensor probe product lines

φ4 to φ32 supported

Ideal for hydraulic chuck

Gripping force of tool and work holders can be checked regularly to maintain the runout accuracy.


No calibration required

Information of the sensor is stored in the memory of the sensor probe itself.
There is no need to enter information for calibration each time when a sensor probe is changed.

Easy data recording by pressing “SAVE” button

Measurement data will be recorded with date and time when “SAVE” button is pressed.
Recorded data can be easily exported to PC via USB interface.


Carrying case


Specifications


UGM:Sensor probe(φ4, φ6, φ8, φ10, φ12, φ16)
Model UGM-D04 UGM-D05 UGM-D06 UGM-D07 UGM-D08 UGM-D10 UGM-D12 UGM-D16
Diameter 4
mm
5
mm
6
mm
7
mm
8
mm
10
mm
12
mm
16
mm
Rated capacity (Grip pressure) 140.4
Mpa
79.6
Mpa
124.3
Mpa
106.6
Mpa
93.3
Mpa
101.6
Mpa
83.8
Mpa
91.8
Mpa
Rated capacity(Grip force)*1 10 kN 20 kN 40 kN 60 kN
Calculated slipping torque at R.C*2 15.0
Nm
18.8
Nm
45.0
Nm
52.5
Nm
60.0
Nm
150.0
Nm
180.0
Nm
360.0
Nm
Sensing length 17
mm
24
mm
25.6 mm 37.6 mm 38
mm
39
mm
Maximum safe overload
120% R.C.
Safe temperature range
+10 to +40℃
Cable
φ3 shielded cable 1.5 m connector included
Material
Sensor probe:stainless
Cover:polyacetal (it cannot be removed)
Weight (excluding cable) Approx. 100 g Approx. 120 g Approx. 150 g Approx. 220 g


UGM:Sensor probe (φ20, φ25, φ32)
Model UGM-D20 UGM-D25 UGM-D32
Diameter 20 mm 25 mm 32 mm
Rated capacity(Grip pressure) 108.5 Mpa 83.0 Mpa 86.5 Mpa
Rated capacity(Grip force)*1 100 kN 150 kN 200 kN
Calculated slipping torque at R.C*2 750.0 Nm 1406.3 Nm 2400.0 Nm
Sensing length 44 mm 69 mm
Maximum safe overload 120% R.C.
Safe temperature range +10 to +40℃
Cable φ5 shielded cable 1.5 m connector included
Material Sensor probe:stainless
Cover:polyacetal (it cannot be removed)
Weight (excluding cable) Approx. 360 g Approx. 800 g Approx. 1000 g

*1 Grip Force (N) = Grip Pressure (Pa) × (Radiuss (m) × Sensing Length (m)) / 3
*2 Slip Torque (N·m) = Grip Force (N) × 3 × Radius (m) × Friction Coefficient (0.25)

GM400:Indicator
Analog
A/D converter 80 times/sec.
Display
Display unit 128 × 64 dot LCD
Display value 2 decimal places + sign
Display contents Switchable numeric display (grip pressure / grip force / slip torque)
Recorder
Recording function Record when [SAVE] is pressed
Recording media Internal memory
Recording method Texts in CSV format
Recorded data ID, sensor number, date and time, indicated value/reading (torque and grip force),unit, and temperature
Memory for recorded data 8,000 data
Function
Hold Sample/ peak
Interface
USB interface
General specifications
Internal power supply AA alkaline batteries or nickel metal hydride batteries (4 pcs.)
External power supply AC adopter for 100 Vac (sold separately)
Max. continuous operating time Approx. 30 hours (when backlight is off)
Operating conditions Temperature: -10 to +40 ℃
Humidity: 80% RH or less (non-condensing)
External dimensions 86(W) × 132(H) × 30(D) mm (Not including protrusions)
Weight Approx. 290 g (including the 95 g weight of battery)
Attachments
AA alkaline battery……4, Operation manual……1
Optional accessories
AP0516:Special AC adapter (for AC 100 V)
CA81-USB:1.8 m miniUSB-computer USB cable



Please note that there are possibilities of individual differences in a color tone on display devices such as LEDs, fluorescent display tubes and LCDs due to manufacturing process or production lots.



Download

Product catalogue(PDF)
⇒Download Page
Operation manual(PDF)
External dimension
DXF
(ZIP)
PDF
Support tools
Software